Service Manual & Parts List Xerox WorkCentre 5325/5330/5335; This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Xerox WorkCentre copier. You can print, zoom or read any diagram, picture or page from this Service Manual & Parts List. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Xerox WorkCentre 5325/5330/5335 photocopier. You can find easily everything what do you need. To see what contain, please read table of contents:
INTRODUCTION About this Manual Organization How to Use this Documentation Symbology and Nomenclature Translated Warnings
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1. SERVICE CALL PROCEDURES Service Call Procedures Initial Actions Call Flow Detailed Maintenance Activities (HFSI) Cleaning Procedures Final Actions
2. STATUS INDICATOR RAPs
3. IMAGE QUALITY Image Quality RAPs IQ1 IOT Image Quality Entry RAP IQ2 IIT Image Quality Entry RAP IQ3 Low Image Density RAP IQ4 Wrinkled Image RAP IQ5 Residual Image (Ghosting) RAP IQ6 Background RAP IQ7 Deletion RAP IQ8 Skew/Misregistration RAP IQ9 Process Direction Bands, Streaks and Smears RAP IQ10 Unfused Copy/Toner Offset RAP IQ11 Repeating Bands, Streaks, Spots and Smears RAP IQ12 Mottle RAP IQ13 Spots RAP IQ14 Black Prints RAP IQ15 Blank Image RAP Copy Quality Specifications Copy Quality Specifications IQS1 Solid Area Density Specification IQS2 Uniformity Specification IQS3 Exposure Level Specification IQS4 Lead Edge Registration Specification IQS5 Side Edge Registration Specification IQS6 Skew Specification IQS7 Lead Edge Deletion Specification IQS8 Trail Edge Deletion Specification IQS9 Side Edge Deletion Specification IQS10 Resolution Specification IQS11 Skips And Smears Specification IQS12 Magnification Specification IQS13 Background Specification Defect Samples Image Defect Samples Auger Mark Strobing (28mm or 14mm Pitch Density) White Streaks (Process Direction) Black Bands Toner Contamination Toner Splattering White Spots (Irregular) Transparency Offset (80mm Pitch Ghosts) Regular Blanks In Process Direction (Spots, Streaks, Bands etc.) Regular Toner Contamination In Process Direction (Spots, Streaks, Bands etc.) Regular Toner Contamination In Process Direction (Side 2) Transparency Blocking Moire Due To Interference With Copy Original Light Background Due To Auto Exposure In Copies Of Originals With Frames Fluctuation In Auto Exposure Values For Copies Of Originals Of Medium Density Gradation Jump In Text & Photo Mode For 100 lpi Photo Originals CVT (Constant Velocity Transport) Scan Streaks Defects Related To Scan Print Moire In Text Mode (Fine) B/W Scan/Fax For 133 lpi Originals Black Discoloration Around White Texts In Medium Density Background
5. PARTS LIST Overview Introduction Subsystem Information Symbology Parts Lists 1. IIT PL 1.1 IIT Covers PL 1.2 CCD Lens Assembly/Platen Glass PL 1.3 Full/Half Rate Carriage PL 1.4 Full Rate Carriage PL 1.5 CCD Lens Base Plate PL 1.6 Motor/Transport PWB PL 1.7 Control Panel PL 1.9 Convenience Stapler 2. ROS PL 2.1 ROS 3. DRIVE PL 3.1 Main Drive (1 of 2) PL 3.2 Main Drive (2 of 2) 4. NOHAD PL 4.1 NOHAD 6. Transfer PL 6.1 Transfer 7. Fusing PL 7.1 Fusing 8. Xerographic/Development PL 8.1 CRU, Toner Cartridge PL 8.2 Toner System 9. Feeder/Tray 1/2 PL 9.1 Tray 1/2 Assembly PL 9.2 Tray 1/2 (1 of 2) PL 9.3 Tray 1/2 (2 of 2) PL 9.4 Tray Feeder 1/2 Assembly PL 9.5 Feeder 1/2 Assembly (1 of 2) PL 9.6 Feeder 1/2 Assembly (2 of 2) PL 9.7 Tray 1/2 Feed Roll, Nudger Roll, Retard Roll 9. Envelope Tray PL 9.8 Envelope Tray Assembly 10. HCF PL 10.1 HCF Unit PL 10.2 HCF Tray 6 (1 of 2) PL 10.3 HCF Tray 6 (2 of 2) PL 10.4 HCF Feeder (1 of 3) PL 10.5 HCF Feeder (2 of 3) PL 10.6 HCF Feeder (3 of 3) PL 10.7 HCF Top Cover Unit PL 10.8 HCF Electrical and Rail 11. Tray Module (TTM) PL 11.1 Tray Module (TTM) (Option) PL 11.2 Tray 3/4 Assembly PL 11.3 Tray 3 Assembly (1 of 2) PL 11.4 Tray 3 Assembly (2 of 2) PL 11.5 Tray 4 Assembly (1 of 2) PL 11.6 Tray 4 Assembly (2 of 2) PL 11.7 Tray 3/4 Feeder Assembly, T/A Roll Assembly PL 11.8 Tray 3/4 Feeder Assembly (1/2) PL 11.9 Tray 3/4 Feeder Assembly (2/2) PL 11.10 Tray 3/4 Feed/Nudger/Retard Roll PL 11.11 Tray 3/4 Transport Assembly PL 11.12 Tray 3/4 Switch Assembly PL 11.13 Wire Harness PL 11.14 TM Drive PL 11.15 Takeaway Motor Assembly PL 11.16 Cover PL 11.17 L/H Cover Assembly 13. MSI PL 13.1 MSI Assembly PL 13.2 Lower Frame Assembly PL 13.3 MSI Tray Assembly 14. Duplex/BTR PL 14.1 L/H Cover Assembly, Duplex Unit PL 14.2 L/H Chute Assembly PL 14.3 L/H Frame Assembly PL 14.4 Duplex Assembly 15. Registration PL 15.1 Registration (1of2) PL 15.2 Registration (2of2) 17. Exit PL 17.1 Exit 1 PL 17.2 Exit 2 PL 17.3 Exit 2 Chute Assembly PL 17.4 Exit 2 Transport Assembly (1of2) PL 17.5 Exit 2 Bracket Rear Assembly PL 17.6 Exit 2 Guide Assembly (2of2) 18. Electrical PL 18.1 Electrical (1of2) PL 18.2 Electrical (2of2) PL 18.3 AC Chassis Assembly PL 18.4 IOT Wire Harness PL 18.5 FAX Unit 19. Cover PL 19.1 Cover-Front, Left PL 19.2 Cover-Rear, Right 22. Integrated Office Finisher PL 22.1 Finisher Assembly (Part 1 of 2) PL 22.2 Finisher Assembly (Part 2 of 2) PL 22.3 Stacker Base Assembly (Part 1 of 5) PL 22.4 Stacker Base Assembly (Part 2 of 5) PL 22.5 Stacker Base Assembly (Part 3 of 5) PL 22.6 Stacker Base Assembly (Part 4 of 5) PL 22.7 Stacker Base Assembly (Part 5 of 5) PL 22.8 Stacker Tray Assembly PL 22.9 Compile Assembly (Part 1 of 2) PL 22.10 Compile Assembly (Part 2 of 2) 23. Office Finisher LX PL 23.1 H – Transport Assembly (1 of 5) PL 23.2 H – Transport Assembly (2 of 5) PL 23.3 H – Transport Assembly (3 of 5) PL 23.4 H – Transport Assembly (4 of 5) PL 23.5 H – Transport Assembly (5 of 5) PL 23.6 Finisher Covers PL 23.7 Finisher Stacker PL 23.8 Finisher Stapler PL 23.9 Finisher Eject (1 of 5) PL 23.10 Finisher Eject (2 of 5) PL 23.11 Finisher Eject (3 of 5) PL 23.12 Finisher Eject (4 of 5) PL 23.13 Finisher Eject (5 of 5) PL 23.14 Finisher Exit/Folder Assembly PL 23.15 Folder Assembly PL 23.16 Finisher Electrical PL 23.17 Booklet Cover PL 23.18 Booklet Stapler Assembly PL 23.19 Booklet Front Stapler Assembly PL 23.20 Booklet Rear Stapler Assembly PL 23.21 Booklet Electrical 35. ESS PL 35.1 ESS (1/3) PL 35.2 ESS (2/3) PL 35.3 ESS (3/3) 51. DADF PL 51.1 DADF Accessory PL 51.2 Covers, PWB PL 51.3 Base Frame PL 51.4 Document Tray PL 51.5 DADF Drives (1 of 2) PL 51.6 DADF Drives (2 of 2) PL 51.7 Front Belt PL 51.8 Registration, Retard, Invert, Output Chutes PL 51.9 Roll, Sensor Bracket PL 51.10 Document Tray PL 51.11 Top Cover PL 51.12 Upper Feeder PL 51.13 Registration Chute PL 51.14 Retard Chute PL 51.15 Invert Chute PL 51.16 Output Chute PL 51.17 Sensor Bracket Common Hardware Common Hardware Part Number Index
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6. GENERAL PROCEDURES & INFORMATION Tools & Diagnostics UI Diagnostics Entering and Exiting Service Rep. Mode Accessing UI Diagnostics Printing CSE Reports Date / Time Software Options NVM Read/Write System Registration Adjustment Tray 5 Guide Adjustment Initialize Hard Disk Print Test Patterns MAX Setup IIT Calibration Delete All Data Initialize NVM Component Control Analog Monitor Hard Disk Failure Prediction Test Machine ID/Billing Data HFSI Counters Jam Counter Failure Counter Shutdown History ADF Independent Operation Power On Self Test USB Key Delete All Certificates / Initialize Settings General Procedures GP 1 Network Printing Simulation GP 2 System Administration Login Reset GP 3 Initialization Kit Installation GP 4 Intermittent Problem RAP GP 5 Software Options GP 6 Software Version GP 9 Entering Admin Mode GP 10 Replacing Billing PWB’s GP 11 Foreign Device Interface Setup GP 13 Fax Diagnostics GP 14 Special Boot Modes GP 15 Setting Country Code GP 16 Downloading Software from USB Flash Drive GP 17 SMart eSolutions GP 19 Boot Sequence GP 20 Long Boot Diagnostic Tests GP 21 Common Access Card Servicing General Information Space Requirements Product Specs Common Tools Product Tools and Test Patterns Cleaning Materials CRUs and Consumables Glossary of Terms Change Tags Change Tags